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BTM Packaging Industries

Manual silk screen printing machine + (FAQ)

Manual silk screen printing machine is the basic requirement of any silk screen printing workshop. This machine, which is produced by Tak Pak Company, has a height control system up to 15 cm, which means that you can easily print objects with a height of 15 cm.Also, this manual silk screen printing machine has a vacuum or suction printing system that prevents your printed material from lifting, for example, nylon after spatula operation due to the adhesion of paint under the stencil. Other advantages of this hand silk screen printing machine Silk screen printing is on the table that can be adjusted with different sizes of stencils so that the user can easily perform printing operations on the table.The height of the table surface from the floor is 95 cm and the table is made of high quality steel and the print size of 50 x 60 cm can be easily printed on the printed product. Reasonable price of this device is another advantage and can be made in custom sizes if the customer wishes.

Suitable for printing on

This machine is suitable for printing on a variety of smooth surfaces such as Nylon nylon, spunbond fabric handbags, various types of transfer bags and polypropylene, plastic cartons, cardboard types (pizza box, shoe box, kraft handbag, etc.), printing Types of calendars and receipts, leather, glass, etc.

Print quality

The quality of silk screen printing in any type of device mainly depends on the user’s skill in choosing – the appropriate grid with the printed media and the color used – the right color for the printed material – the correct construction of the silk screen printing stereotype, etc. This model of the device has quality features such as – return speed of the printing system – pressure and angle control system of the spatula and squiggly – delay of the return of the spatula, which can be involved in the print quality in different conditions.

Consumable printing colors

Basically, in silk screen printing machines, like digital printing machines, no special color is used for printing, and according to the type of sex on which the printing is done, the type of silk screen printing color is determined and selected, which is usually PVC-poly colors in this profession. Ethylene – Orient – Pigment – Types of bases and its additives – Plastisol – Marabo – Sericol – PP paint, etc. are used.

Training to work with silk screen printing machine

In the production and printing of single pack, after purchasing silk screen printing machines and dryers, silk screen printing, the necessary training from how to make silk screen printing stencils and stencils to how to use the silk screen printing machine and close the stencil on the jaws of the machine and adjust the print size and multiplication. Also, setting the printing speed and how to print time automatically and how to print semi-automatic silk with a pedal is fully taught, and also according to most of the machine options, all items are fully explained in the machine menus. Dear customers, you can also benefit from the advice of our experts on how to market and sell, as well as how to supply raw materials at reasonable prices in the market and choose the right colors for different print media.

FAQ

What is the silk screen printing market and its income?

In recent years, considering the importance of advertising in sales, as well as sustainable advertising and the importance of branding, in addition to large businesses, small businesses have also started advertising and have been informed of the importance of this work.

One of the most important branches of product advertising is product packaging, design and inserted information and customer awareness.

Silk screen printing is mainly done on consumer goods such as nylon, nylon, promotional handbags, cartons and boxes, leather, glass calendar, wood, wedding card, etc. It is always possible to extend the customer’s order and all buyers of your printing services. They will be added to your regular customer bank, which is why silkscreen printing is one of the most lucrative jobs.

Why use a silk screen printing machine?

First of all, due to the high circulation of daily printing, traditional printing methods in terms of manpower can not meet the needs of a silk screen printing house. Also, the level of print quality due to a constant pressure of the spatula and squiggle with a constant pressure and the constant angle of the scotch spade according to the speed adjustment of the reciprocating system of the printing set according to the user’s choice for different printing media Does not have much higher. The next case is to reduce the manpower used in the printing process, which reduces the cost of printing due to the competitive price of printing in the market.

Are silk screen printing machines and dryers custom made in certain sizes?

شرکت تولید چاپ تک پک سازنده مستقیم ماشین آلات چاپ سیلک و خشک کن و برش پارچه میباشد که درصورت احتیاج به ماشین الات اختصاصی ساخت طبق نیاز مشتری طراحی و برآورد قیمت و تولید میشود

How long does it take for the print to dry in the dryer?

If you use a silk screen printing dryer, the printing operation is practically done step by step, and with the completion of the printing stage, the drying operation is completed and the printed material is ready to be delivered to the customer, but if you do not use a printing dryer, you must print Hang it on the rope, and depending on the type of color you use, it may take from half an hour to a day for the print to dry.

The drying of the printed matter inside the dryer depends on several factors:

Ink material: Printing inks are usually easier to dry, and non-specialized inks that are used to reduce the cost of printing, such as oil inks, are harder to dry and should use a combination of materials that help dry it.
Print surface: The print surface has an effect on drying time

Due to the above two factors, the dryers of Tak Pak Company in models with different sizes and the possibilities of controlling the speed of the conveyor and controlling the temperature and the temperature inside the tank can dry your printed material. You should pay attention to how much heat your print material can withstand? With the guidance of single pack technicians, you can choose the right dryer for you.

How do we design to connect to a computer for printing?

Another recurring question from customers who are unfamiliar with the silkscreen printing process is how do we get the printing design to the silkscreen printing machine? Is it connected to a computer? Or does it have a USB port to connect the flash?

In answer to this question I must say that none of this

In fact, you have to print your print design in monochrome and black on paper, and then with the help of a light desk and stencil making tools, a stencil will appear and close that stencil to the printing machine and pour the color inside and give the printing command to the printing machine. All these steps will be taught to you when the device is delivered and there are simple steps to making a template.

Can a silk screen printing workshop be set up as a second or part-time job?

Silk screen printing is a non-face-to-face service and is usually not urgent. For this reason, silk screen printing can be chosen as a second and part-time job, which can be done even at night and during overtime. However, personally, based on the experience of long sales of silk screen printing machines and setting up silk printing workshops throughout the country and even exporting to neighboring countries, I believe that due to the prosperity of this work and the wide market of silk screen printing, this job is considered as the main job. Starting as a second or part-time job in silk screen printing, this became their main occupation and they expanded their printing workshop.

How many colors does the silk screen printing machine print?

Silk screen printing machines print one stencil as a pilot and single stencil printing machines print several colors separately and separately in several separate rounds. After drying, they print each color.

The important point to consider in this case is that the majority of printing orders in the market are monochrome. Because in silk screen printing, the cost of each color of the print and its template is received separately from the customer and the customer has to pay two or three times the cost for two or three color printing as a fee, which reduces the percentage of multi-color orders. .

Is silk screen printing effective in small towns?

Silk screen printing machine, due to the fact that it can print on various objects, is associated with many jobs that are mostly consumable. If you live in a small town, you can decide to buy according to your population and geographical potential.

Now what do you mean by population and geographical potential? Depending on the population, more job opportunities are created in each city. For example, the larger the population of a city, the more jobs are created and the greater the need for any services, of which printing is one of the services, such as more stores or workshops. Most industries have a greater need in the market to discuss packaging such as Nylex nylon, sacks, boxes and cartons, parts and promotional gifts.

Depending on the geographical potential of a city, such as agricultural products such as rice or nuts, you can consider the need for sacks, nylon, cardboard, packaging and printing on it and focus on it as a target market. Or various industrial products such as gypsum cement and any other product ..

– Depending on the distance of the surrounding cities, you can also work on the consumer markets of the surrounding cities, which can help your business grow a lot.

What is the gas consumption of the gas dryer?

C50 gas dryer:

The most economical dryer and dryer in terms of consumption is the C50 gas dryer, which uses a special type of low-consumption burner and its hourly consumption is only about 150 to 200 tomans.

And about 3 amps also consumes electricity for the motor, fan and inverter control of the device. That is, a working day with ten hours of work consumes less than 4 thousand tomans

What is the power consumption of dryers?

Consumption of gas and electric dryers:

Silk screen printing dryer model A50:

It has 8 elements of 500 watts, which consumes 18 amps of power in most cases with the consumption of the device motor, inverter and fan.

Of course, the device has a temperature control thermostat that the temperature is higher than the allowable dry level

Does not produce and by automatically tapping the elements automatically turn on and off and prevents full consumption.

Silk screen printing dryer model B50:

This printing dryer is produced in length of 4 meters and has all the characteristics of A50 dryer, but the power of its elements is higher and at most it now consumes 23 amps of electricity, which according to the above description and according to the control features of the device can save consumption. There is also

How much power does the printing machine consume?

Automatic silk screen printing devices consume less than 5 amps of power and are very low consumption because most of the pneumatic power of the machine’s air jacks is used and the only power consumption of the machine is the main board, PLC and motor of the machine in fully completed models.

How can I attract a customer?

Customer engagement really depends on what branch you want to work in and what you want to print on.

For example, if you want to print on promotional items, you can either contact the customer directly or order advertising from their customers.

In any case, it is better for you to have an album of sample printed products

Let me give you an example

You can find suppliers of printing supplies and get samples from them

For example, manufacturer of nylon and Nylex

Manufacturer of cloth handbags

Manufacturer of boxes and cartoons such as fast food boxes, shoe boxes, packing cartons, etc.

Manufacturer of promotional gifts such as calendars and receipts. Types of document covers. Car sunshade and ..

Manufacturer of bags and sacks such as polypropylene sacks and cloth bags for packing rice and all kinds of nuts and industrial and food materials ..

And…

You can show this example of your work to your customers and order work from them

Buy from the supplier, print the amount required by your customer and the printing method and deliver it to the customer

You can get a discount and a percentage of cooperation from your supplier and make a profit on the material, as well as a profit on the cost of printing and stencils. Just pay attention to this article, first:

Convince the customer to buy more from you so that he will be more profitable for you while you work.

And second: when you enter the job market, you must be different from your competitors that your customer chooses, for example

Or you can innovate at work and unveil new products

Or you can work at a reasonable price

Or you can deliver on the spot to the customer and ..

What compressor is needed for automatic silk screen printing machines?

Compressor or air pump suitable for single pack silk screen printing machine can be 150 to 250 liters with 6 bar power. The higher the liter of the compressor or the larger the tank, the later it will automatically turn on and turn on and start refilling the pump. Air compressors are available in two models, standing and lying down, which you can choose according to the amount of work space. Standing compressors take up less space.

Do we have to buy a dryer? Can we work if we do not have a dryer?

No, you definitely should not get a dryer! But note what you need to do without a dryer to dry a large print run? Or you should have a good room space where you can pull the rope. Or you should spread the items on the floors of a hand dryer or table. This material has two main disadvantages. First, a lot of time is wasted for the printed material to dry. Second, you need an extra workforce to pick up and flatten the print. In any case, if you can not afford to buy a dryer at the beginning, you can use these methods. But if you have a rail dryer, you can place your media on the conveyor of the dryer after printing so that the dryer pulls it into the tank and after drying, directs it out of the machine on the other side.

Can we print on clothes too?

The silk screen printing machine is actually responsible for drawing the scotch and transferring the color and returning the color with a spatula for the next print. So with these descriptions, you can print on all smooth surfaces according to the conditions of your print media.

But you should note that each job needs its own expertise and just by having a silk screen printing machine, you can not get a suitable and competitive printing without having the knowledge and experience of this job. , Calendars and receipts, sacks, etc. are easily possible with a few exercises. Printing clothes due to high sensitivity and having different conditions, such as considering the type of fabric, the right color for that type of fabric, proper substructure, drying with the right dryer requires knowledge and experience that beginners who are just starting to work They can start from easier levels and gradually print clothes by gaining experience.

Does silk screen printing smell and make noise?

About the sound of the silk screen printing machine: It has no special noise and has less noise than the industrial sewing machine. But the air compressor that you prepare for the device has a sound like the sound of a motorcycle when it automates and turns on, depending on the type of compressor, and after filling the tank, it turns off again from the compressed air. If this sound is a problem for you, you can use wood and sound insulation to make a muffler box for your air compressor at a low cost.

About the smell of silk screen printing machine:

Regarding the color smell of silk screen printing machine, I have to offer you that different colors are used for printing on different materials and different color solvents can be odorless and odorless. For example, PVC dye used for nylon printing is used as a retarder solvent to loosen its dye, which has a special odor. Due to the quality of the dye and the retarder can be purchased at a higher cost without dye and solvent. Water-based paints are usually odorless and are mostly used on fabrics and cartons. Colors of polyethylene, pigment, plastisol, Div, Marabou, latex, harvest, all kinds of bases .. certainly have their own solvents, some of which have a specific odor and some are odorless. Also, never forget a fan for proper air conditioning in your silk screen printing workshop.

What is the income of silk screen printing?

This is a question that is very frequent and I heard a lot during my sales and operation of silk screen printing workshops. How many millions do I make per month? Approximately how much can I earn each month?

In fact, the income of any job in any job of freedom is unpredictable and everything depends on your own efforts. You can buy a machine and set up a printing workshop and do not go to any work or customer and do not communicate and by nature have no income. You can keep your device on for 24 hours by introducing your product and marketing it and work on it. Now, what is the advantage of silkscreen printing in this article compared to other jobs? The good and advantage of silkscreen printing is that in connection with many jobs, as I answered in the previous question, there are many cases where printing methods can be printed and all of them are mostly consumer and customer Constantly renews the order. So if you work well, your relationship with the customer will never be cut off and only new customers will be added to your customer list. In addition to this case, you can also get the customer’s printing raw materials from the manufacturer at a lower price and make a profit on that material. For example, the customer has ordered nylon. Calculate the cost of printing and stencil separately.

What can be printed on with silk screen printing?

Perhaps the answer to this question is beyond counting. In fact, silk screen printing is associated with many jobs and can be printed on many objects and parts. Items such as nylon and store-bought Nylexes that are widely used, cloth handbags, cardboard boxes and boxes and cartons such as shoe boxes, fast food boxes, types of product cartons and parts used by factories and workshops, types Promotional gifts such as car sunshades, calendars and receipts, disposable food container lids, sacks of agricultural and dry products such as rice sacks, sacks of flour, sacks of cereals, etc. Industrial, plastic and metal parts, types of glass, leather, cartons Plast and …

Does the device have a warranty? What should we do if the device breaks down?

All electronic components of the device are from reputable companies and are represented and supported in Iran. The device was easy to repair and in case of any problem, you do not need to pay a fee for the technician to travel. And you will be given the necessary instructions for adjustment and repair to increase the speed of your work and to avoid additional costs by you.

How much capital is needed for this work?

For setting up a silk screen printing workshop, depending on the amount of capital of the offered machines, it is different and the price of the machines is different according to their facilities.

The lowest mode of launching the purchase is only manual silk screen printing machine, the price of which is 2.5 million Tomans, and by purchasing 1 million Tomans, you can also set up printing equipment. Now, if you want to have a dryer next to it, you can get the A50 model dryer, which costs 8 million Tomans. Have a complete set

If you want an automatic silk screen printing machine to make your printing work easier, faster and with less fatigue, you can use the M400, T1400, W400, and T1800 conveyor models, which are priced from approximately 12 million, 14 million, 15 million and 18 million and set dryers for them can be from electric models 8 million Tomans, 10 million Tomans and low consumption gas dryers 17 million Tomans.

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